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PURCHASING
A NEW AIR CONDITIONING SYSTEM
•Buying New
•Service Information
•Air Conditioning Inspection
BUYING NEW
When purchasing a new air conditioning system the company that installs
the air conditioning system is a more important consideration than the
brand name that is on the air conditioner.
An air conditioning system is just a part of the system that cools your
home in conjunction with the blower in the furnace. The blower in the furnace
circulates
air through the cooling coil and through the ductwork in your home. If the system
is not installed properly, the efficiency of the unit may be 5% to 40% less than
the unit is rated at. In other words it is possible to have a unit rated at a
10 SEER (Seasonal Energy Efficiency Ratio) and end up with a SEER of 6.
Listed below is information that will assure that your new air conditioning system
delivers the efficiency that it should.
It is important to do cooling load calculations before
you install a new air
conditioning system. The air conditioning system should be the right size
for
your house. You or the previous owner may have added insulation, new windows
or made other improvements that make you home more energy efficient. A properly
sized air conditioning system will give you more comfort and costs less to operate. A
properly sized air conditioning system cools your house more evenly! If the unit
is oversized it is possible to have everything except thunder and lightning.In
other words the temperature drops quickly and the humidity goes up, similar to
a summer thunderstorm. This can be a serious problem because humidity over
60% allows mold to grow. In some cases it is better to adjust the system for
better moisture removal which makes for a lower humidity in your home. This may
lower the efficiency of the unit slightly. [See heating
and cooling load calculations]
The manner in which your furnace is connected to the duct work affects the efficiency
of the cooling system. The evaporator or cooling coil “A coil” should
be installed so that air does not go around the coil and that all of the air
goes through the coil. [see purchasing a new furnace paragraph 5]
Your ductwork is also an important part of your heating and cooling system Good
duct work leaks approximately 10% and poor ductwork leaks as much as 30% or more.
In order to have ductwork that leaks less than 10% it is necessary to seal the
joints. If you close a damper or register to try to balance the system, all that
happens is that the duct work leaks more. You do not get, more air out of the
other registers. [see purchasing a new furnace, paragraphs 6]
Which kind of air conditioning system is best for you.
It depends! Air conditioning
manufacturers make units from 10 SEER to over 14 SEER The Seasonal Energy Efficiency
Ratio is a comparison of the amount of cooling the unit delivers, compared to
the amount of electricity that it uses. A unit with a high SEER number delivers
more cooling with less electricity usage. Manufacturers make a variety of air
conditioning systems because one air conditioning system does not fit everyone’s
needs. We will explain the differences between the various types of air conditioning
systems so that you select the best air conditioning system for you. Some of
the more important questions are how long do you plan to stay in your home? Does
anyone in your family have allergies or asthma?
The new systems typically require copper tubing with a 3/4 inch outside diameter
or larger for the suction tubing. It is difficult to bend the tubing without
kinking the tubing. Since the suction line has black insulation that covers the
copper tubing you
can
not
tell
that the tubing is kinked. If the tubing is kinked it restricts the refrigeration
flow. We recommend long radius copper elbows if it is necessary to make a relatively
sharp bend. This is one more way to assure that you get the efficiency that you
paid for.
If you purchase a high efficiency system that has the new refrigerant R-410a
it is required that the connections be hard soldered with Sil-Phos which is similar
to brazing. Many companies hard solder all refrigerant lines because it requires
less skill to make a leak tight connection. We recommend that nitrogen be purged
on the inside of the line so that copper oxide is not formed on the inside of
the refrigerant line at the solder connection, if the connection or elbow is
hard soldered. Copper oxide is an abrasive that will grind the internal parts
of the compressor and cause it to loose efficiency or fail. All manufacturers
use nitrogen when soldering connections during manufacture of equipment.
It is not necessary to purge the inside of the copper line while soldering connections
or elbows if 95/5 solder or stay brite solder is used. This type of solder can
be used with refrigerant 22 where the connections are accessible.
We recommend an evaporator coil (A coil) that has a thermostatic expansion valve
(TXV) to control refrigerant flow into the coil. We recommend thermostatic expansion
valves. The
TXV
increases the efficiency of the system, allows greater choice of unit efficiencies
and
helps
protect the
compressor. The thermostatic expansion valve actually adjusts. A capillary tube
coil or a piston coil has a fixed orifice or hole. The amount of refrigerant
flow across a hole is dependent upon the pressure difference across the hole.

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Coil with changeable
calibrated orifice
Bottom: Shows Orifice
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A "W" coil with thermostatic expansion valve |
An "A" coil with thermostatic expansion valve |
We also recommend an electronic time delay which will help protect
the air conditioning system from damage due to short cycling and lightning.
When we install your new air conditioning system we will evacuate the
system with a two stage rotary vacuum pump and use a micron gauge to
measure the vacuum. We will evacuate to 500 microns or less to remove
the air and moisture from the refrigerant system. We do not use a gauge
that reads vacuum in inches of mercury, because it is not accurate
enough. There are 2,540 microns in an inch. If the air and moisture
is not removed, the efficiency of the unit is less than the rated efficiency
and it is likely that you will have pre-mature compressor failure.
A micron gauge reads very low vacuum levels. Most manufacturers want
to see the system evacuated to 500 microns.
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| Regular Refrigeration gauge |
Micron Gauge |
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Micron Gauge |
Vacuum Pump |
Moisture and air in the system will create
acid which will destroy your compressor.
We will also do a precision electronic tune up on
a warm day to make sure that your unit works properly. This insures that
you get the efficiency
that
the
unit is rated for.
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Used for precision electronic tune-up |
Because we do it right we can give our customers
a minimum of a two year labor warranty with any air conditioning installation. Call or
E-mail us
for details.
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